In 1978, welders worked night after night on a finished, fully occupied 59-storey skyscraper in New York. By day, office life went on as usual; by night, the connections of the load-bearing structure were being strengthened. The reason: the building’s own structural engineer had discovered that, for a certain wind direction, his building was more vulnerable than he had thought. The Citicorp Center story is now taught at engineering schools as a case study in professional ethics. For us as structural engineers, however, what matters most is where the error came from – not from the calculation, but from a change to a detail that nobody re-checked.
The building in numbers
Location: 601 Lexington Avenue, Manhattan, New York
Height / storeys: 279 m, 59 storeys, steel structure
Construction: 1974 – 1977
Supports: 4 columns, 34 m high, 7.3 × 7.3 m in section, at mid-side – not at the corners
Structural engineer: William J. LeMessurier · Architect: Hugh Stubbins
St. Peter’s Lutheran Church stood on the corner of the site. The congregation agreed to the sale only if it received a new building on the same spot, structurally separate from the tower, and if at least 63 % of the church had nothing built above it. The columns therefore could not stand at the corners, where an ordinary high-rise has them.
The solution: four massive columns were moved to the middle of each side, and the corners of the building became cantilevers reaching 22 m from the core, with a 34-metre-high open space beneath. From this single condition followed a whole chain of structural consequences.
Both the vertical load from the cantilevered corners and the horizontal wind load must reach the four columns. This is done by a system of diagonals in the facade: each wall has six chevrons (inverted Vs), each eight storeys high. The diagonals collect the load from the corners and lead it to the middle of the wall. No shear walls at the corners, no back-up load path. The diagonals and their connections are therefore critical for the entire building.
LeMessurier originally calculated wind only perpendicular to the walls – exactly as the New York building code of the time required. For typical buildings, wind acting diagonally on a corner is less unfavourable, so this was a standard and legal approach.
In June 1978, following a question from Princeton engineering student Diane Hartley, he recalculated the building for quartering wind as well. The result: such wind significantly increases the load in the diagonal connections. With wind perpendicular to a wall, it is resisted mainly by the two walls parallel to the wind; with wind on the corner, all four walls are loaded at once and some diagonals receive more than in the perpendicular case.
Note: it is often said that for quartering wind the exposed width is √2 times larger, i.e. 41 % more. Geometrically this is true, but the pressure coefficient changes with the angle, so a 41 % higher load does not automatically follow. The sources give no specific percentage increase in forces, so neither do we.
This is the core of the case. The original design of the diagonals specified welded connections. In 1974 the steel supplier, Bethlehem Steel, changed them to bolted ones to save money. The change was accepted by LeMessurier’s office, but the engineer of record himself did not know about it.
Under the loads considered at the time, the bolted connections were adequate – which is why the change went through as routine. They stopped being adequate only when the load assumption changed. That was four years later, with people already working in the building. Each of the two things – wind only perpendicular to the wall, and bolts instead of welds – would have been fine on its own. Together they were not.
The building is light and slender, so the original design already placed a tuned mass damper (TMD) on the roof: a 9.1 × 9.1 × 1.8 m concrete block weighing 360 t, movably supported. When the building sways, the block moves with a lag against it and takes energy out of the motion. According to the source, it reduces wind-induced movement by up to 50 % and cost about USD 1.5 million.
The catch: the damper needs electricity. LeMessurier therefore had to consider two states – with the damper running and without it. And strong winds and power cuts are events that often come together.
LeMessurier quantified the probability of a wind capable of toppling the building. The source gives annual values. The last column is our conversion to 50 years – and it shows why the repair had to happen at once:
| State | Annual (source) | At least once in 50 years (our calculation) |
|---|---|---|
| Original, damper running | 1 : 55 | 60 % |
| Original, damper without power | 1 : 16 | 96 % |
| After strengthening | 1 : 700 | 7 % |
“1 in 55 per year” sounds like something that will not happen. Over fifty years, it is more likely than not.
The structural fix was simple: a 51 mm (2-inch) steel plate was welded over each affected bolted connection, bringing the joint back to what had originally been designed. The welding was carried out by Karl Koch Erecting at night from August 1978; the work was completed in October 1978.
The public learned the true extent of the problem only in 1995, from the article “The Fifty-Nine-Story Crisis” in The New Yorker. Accounts differ on who exactly asked the question that started it all – besides Diane Hartley, another student, Lee deCarolis, is also mentioned.
All figures on the building, chevrons, damper, probabilities and repair come from the sources listed. Only the diagrams and the 50-year probability conversion are ours. The sources give no specific forces in the diagonals, no number or grade of bolts and no number of strengthened connections – so we do not give them either.
Is your structure going through design or fabrication changes? At BVK-PRO we check structures from concept to fabrication documentation – including the changes that come from site. Get in touch.
Ing. Csaba Baji
Authorized Structural Engineer, Reinforced Concrete Structures Specialist
BVK-PRO, s.r.o.